An extensive mathematical development is underway for a metal forming process that contributes in a core manner to an engineered product that produces over 1000 product variations. The mix and match aspect of final product assemblies requires engineering feasibility studies to be completed during the design to specification for unique, one of a kind, product deliveries. The mathematical aspect of the product is being developed with semi-analytical functions to a deep level. The development was implemented in the Mathematica (tm) computerized system for mathematics. The resulting design and analysis function will provide code functions to provide design and sensitivity directives. This work effort will lead to developing a core competency for the client company in critical aspects and timely development of new product deliveries.
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